Plastic CNC Machining Guide: Delrin vs PEEK vs Nylon vs ABS vs HDPE — Properties, Cost & Applications (2026)

Plastic CNC Machining Guide: Delrin vs PEEK vs Nylon vs ABS vs HDPE Compared (2026)

Quick answer: Delrin (POM) is the best all-around engineering plastic for CNC machining — excellent machinability, low friction, and $5–8/kg. PEEK is the high-performance choice for extreme temperatures (up to 260°C) but costs 10–20x more. Nylon excels in wear applications, ABS is the budget prototyping plastic, and HDPE is the go-to for chemical resistance.

7 Engineering Plastics: Properties Comparison

PlasticTensile (MPa)Max Temp (°C)Cost/kgMachinabilityMoisture Absorption
Delrin / POM7090$5–8★★★★★0.2%
PEEK100260$80–120★★★☆☆0.1%
Nylon 6/68095$3–6★★★★☆2.5%
ABS4080$2–4★★★★★0.3%
HDPE3080$2–3★★★☆☆0.01%
PTFE / Teflon25260$15–25★☆☆☆☆0%
Polycarbonate65120$4–7★★★☆☆0.15%
Properties are for unfilled grades at room temperature. Glass-filled variants offer higher strength and stiffness but are more abrasive to cutting tools.

Application Match: Which Plastic for Which Job?

RequirementBest ChoiceWhy
Gears, bearings, sliding partsDelrinLow friction, self-lubricating, dimensionally stable
High-temperature (>150°C)PEEKOnly engineering plastic rated to 260°C continuous
Wear pads, bushingsNylonExcellent abrasion resistance, low cost
Quick prototype, form/fit testABSCheapest, fastest to machine, good surface finish
Chemical tank, acid environmentHDPE or PTFENear-universal chemical resistance
Food contact (FDA)Delrin or PEEKFDA-compliant grades available
Transparent / opticalPolycarbonateClear, impact-resistant, machinable
Electrical insulatorPTFE or DelrinHigh dielectric strength

Cost Comparison: Same Part, Different Plastics

Part: 60×40×20mm HousingDelrinNylonABSPEEK
Material cost (1 pc)$2.50$1.50$1.00$40.00
Machining time20 min22 min18 min28 min
Total per part (10 pcs)$18$16$14$62

Plastic CNC Machining Tips

  • Avoid sharp corners in plastics — more critical than in metals due to lower stiffness
  • Plastics expand 3–10x more than metals with temperature — account for thermal expansion in tight fits
  • Nylon absorbs moisture and swells — not suitable for precision parts in humid environments
  • PEEK requires carbide tooling and slow speeds — budget 30–50% more machining time vs Delrin
  • Annealing relieves internal stress — recommended for PEEK and Polycarbonate before final machining

More Material Selection Guides

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